Friday, June 8, 2012

Solids as Gear Lubricants

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Dry solids, such as graphite or molybdenum disulfide, have had very limited use as lubricants for gears. More often such solids are used in conjunction with fluids for gear lubrication. Such use is not general and data as to their value is meager.                                                     

                                                                                     
A large gear on a radar  installation was  said  to  be  difficult to  move  until  molybdenum  disulfide was  mixed  with  the oil used. Vago^50 cites  gears operating  in excess  of 200 degree (F)  where  both automotive gear oil and  a molybdenum disulfide  fortified  lubricant were tested. After three years, inspection of the gear teeth indicated no advantage of the latter lubricant over “the chemically fortified gear oils”.
If  solids  are  included  in gear oils, the particle size of the additives  is  of  importance and should  preferably  be of  colloidal size. Thus, Kyropoulos^28 in citing  claims  for a 20 per cent increase in efficiency  with  a  worm gear  unit after  adding  colloidal  graphite, also stated  that powdered  graphite was not  effective. While settling of the solid occurred in this case there was said to be no  clogging of oil ducts.
No mention is made of the proportion of solids  desirable, but one  per  cent  of a  colloidal  suspension, which  in turn  contains 10 per cent  of  solids, is a  normal dosage. This holds true for either graphite or molybdenum disulfide. The latter  material  has  been  recommended where  there  is  impact  loading, or  oscillating or  reversing motion.

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