Monday, November 12, 2012

Selection of Automotive Gear and Transmission Lubricants

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The  manufacturer  of  automotive  equipment  almost  universally  specifies  the  proper  gear  or  transmission  oil to  use in a  given  model. Few  users  deviate from  such  recommendations; and consequently, information relative  to suggested lubricants  is  widely  circularized, not  only  in  instruction  and  bulletins  for  customers  and dealers, but  also  in wall  charts  which  are  provided for  service  stations  and service  departments dealing with automotive  vehicles.
Such  charts  use  coding  with  notes starting  what  the  code  letters  signify. For example, the following are used in lubricating charts which have wide distribution:
AF         –   Automatic Transmission Fluid, Type A
AFA      -   Automatic Transmission Fluid, Type A, suffix A
EP          -    Extreme Pressure Gear Lubricant
GL         -    Straight Mineral Gear Lubricant
GL4       -   Multipurpose - Type Gear Lubricant
HF         -    Hydraulic Transmission Fluid, Type C
HP         -   Hypoid Gear Lubricant
MP        -   Multipurpose Gear Lubricant
WL        -    Worm Gear Lubricant, Heavy- Duty
In addition to the  above  coding, other  designations of gear and  transmission lubricants will be  found  in instruction manuals and in  lubricating charts, and it is wise  to  read  any  footnotes and  conform  to the  recommendations. Thus, a gear lubricant meeting the requirements of Military Specifications MIL-L-2105 or MIL-L- 2105B may be required. Many gear oils, offered by service stations will meet such requirements as well as   classify under EP, GL4, HP and MP. However , it might  be  noted  that GL4 is an  API designation  and that products so  designated  are  generally  accepted  as of  higher  performance  level than  those  qualifying  under MIL-L-2105. If  in doubt as to the  classification  of a gear  lubricant,  the oil  supplier will conform  the  fact that certain of  his  branded products  satisfy  stated requirements.
Since  all  gear  oils which  can  be  classified as EP, GL4, HP or MP will not  contain the  same  EP  additives, their  performance in service  may vary. Also  the period requiring  the most  effective  action from  EP additives is during  the  break  in of the gearing. Consequently,  a number  of  automotive manufacturers use a  gear  oil  containing  an SCL  additive  in the  initial  fill  of axles. This SCL indicates that the additives contain sulfur, chlorine and lead. Use  of this  particular combination in factory fill does not  mean  that some  other  combination of additives would not be  satisfactory  but does  indicate that  the  manufacturer is  reasonably satisfied  with  what  they use. Most  EP  lubricants  are  compatible  and  consequently  makeup  oil  or  refill  need  not  be of the  identical  composition as the  oil  in the  gear  casing. Also, after  the  break in it is possible  to  adds  a  small  proportion  of  straight  mineral oil, provided the  oil  level  is low  and no  other  oil  is  available, without  damage to the  gears. This is not  advisable, and  as  soon  as the  proper EP  oil is  available, the  diluted  oil  should be  removed  from  the  gear  box  and  a  refill made  with the  proper lubricant. It  might  be  kept  in mind  that  manually  operated  transmissions do not  require  an  EP oil. The latter type of lubricant is used largely as a matter of convenience and uniformity. More will be said about this subject when   consideration is given to choice of oils for trucks.
A cooperative  effort has been  underway  for  several  years to  reduce the  number  of  specific  axle  and transmission  lubricants so  that  a  service   station or service  department  would  have  to stock  only  one  truly  multipurpose  gear  lubricant. Gear  oil  conforming  to  specification  MIL-L-2105B   are  said  to  solve  this  problem  since  such  lubricants will  satisfy  vehicle   operation of gear  under  conditions of both  high  speed  and low  torque  and  low speed  and high  torque.  Several reasons preclude the adoption of a universal gear lubricant for automotive vehicles. Thus:  (a) the possible variation in automotive equipment may demand a like variation in lubricants. (b) no sooner is  a  composite  demand  for  such  a product  met  than  an  improvement  or  change  in  mechanisms  necessitates  a  corresponding  change  in  the  lubricant  and (c) all organizations  do not  obtain  identical  service  results  with  a given  product. Added  to this  is the  economic factor  in that  there  is no need  to  use  more  expensive  lubricants than  those  which  have been  found  satisfactory.
Since the  demands  required of gear  and transmission lubricants  are  not static, service people and  owners  of  vehicles  will do  well  to  conform  to the  latest recommendations of the  manufacturer of the  equipment. Many  vehicles  are  used  under  widely  varying  climatic conditions and  consequently  variations in  viscosity of gear oils are often desirable.
Oil compounds have so  improved the  viscosity temperature  characteristics of most  grades  of gear  oils that  it is only under  extreme  conditions  that  seasonable  changes of  automotive  gear lubricants are  necessary. Also multi grade gear oils are available from some sources. The  U.S.  Department of Defense provides a  sub zero  gear  oil,  equivalent  to about  an  SAE 75, which  is  designed for  Arctic  conditions. Under  such circumstances, civilian  automotive  operators  are prone  to dilute the  lubricant with a  little  5W  motor  oil or even  kerosene. If this is done, the gear case should   be drained and refilled with the proper grade of lubricant with the advent of warmer weather.
Where changes in grades of automotive gear oils are desirable, due to temperature changes, the practice is not uniform. Therefore, SAE^47  makes  the  following  suggestions: “In  recommending  gear  lubricants based  on lowest atmospheric temperatures the  following are suggested as a uniform practice in making such  recommendations: plus 32 degree F, plus 10 degree F  and  minus 10 degree F”.  

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