Tuesday, November 20, 2012

High speeds

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The term “high” of course is relative but with pitch line velocities of several thousand feet per minute the lubrication of gears is not simple. Naturally, a low  viscosity oil is  required and the problems are : to have  assurance that a film  of oil  is present when the gear teeth  mesh; to have  an  abundance of oil to remove  heat; and to be  sure that the leaving  oil  will  get out  of the way of fast moving gear teeth. If  a problem is  encountered  as to delivery of oil  to the  mating  surfaces  of high speed gears, the  experience of Dern^20 may  help. This  investigator found  that  when  gears  run at 16,000 to 18,000 feet  per minute, “more satisfactory  results may  be  obtained by   spraying oil radically into  the  teeth  of both gears  at a point as close  as  possible to the mash”. For the purpose, one or two jets of 0.040 to 0.060 inch in diameter, delivering a solid stream of oil, were used. Where the pitch line velocity was 20,000 to 25,000 feet per minute, jets on the leaving side of the gears removed most heat.
Trouble may be encountered with high speed gears churning the gear oil which in turn causes heating. This  is one  reason directional  baffles or  even  a shroud around  the gears  may be necessary in order to keep leaving oil away from the gears  and directed toward a gear case outlet. 

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